2011年4月14日星期四

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Powder coating is really a process that coats a surface by utilizing a dry powder concerning the resist be coated, making use of numerous tactics. Soon after using the powder on the surface, it's heated inside an oven as much as its melting point and also the powder types a uniform layer of paint initially.
This layer or film formed on the surface has several benefits in comparison with standard painting. The film is much less vunerable to cracks, peels, scratches, UV rays and rust as compared to liquid coating. Just before we talk about the powder coating procedure, let's have a look at powder coating equipment. South Africa Crusher

Powder Coating Equipment

Powder coating equipment is definitely an assembly which involves spraying of electrostatically charged powder about the pre-heated grounded substrate. Powder coating equipment can be found in two types, electrostatic coating equipment and Fluidized bed. In electrostatic coating, the powder particles are charged and accelerated for the grounded spend the aid of a gun. This type of equipment reduces wastage and overspray. The guns utilized are of two sorts:
* Tribo charging guns: Friction between the clip or barrel and also the powder generates the electrostatic charge.
* Corona charging guns: Electrostatic charge is generated by electrical power provide. gypsum powder making machine
Fluidized bed is really a container that's filled with powder and it has a feeling chamber at the conclusion. The substrate is pre-heated and suspended in this powder bed. This powder sticks to the surface of the substrate.

Powder Coating Procedure

As discussed earlier, powder coating is really a procedure for applying dry powdered paint with a surface. You will find essentially 3 methods mixed up in powder coating approach. These actions are discussed beneath.
Powder Coating Procedure - Preparation in the Substrate
This is an crucial step of powder coating which will modify the finishing from the paint. The aspect that is to become powder coated should be ready properly for the powder coating procedure, to ensure that we obtain the very best coating. It's important to remove any traces of oil, lubrication greases, oxide remains or other stain on the surface from the aspect to be powder coated. To clean the surface, either the abrasive blasting strategy or chemical treatment methods are utilised. The kind of the cleaning method depends upon the kind of stain being cleaned, the dimensions as well as the materials in the substrate. Phosphates and chromates will be the chemical compounds that are used for chemical cleaning in the component. Preparation from the portion is multistage procedure that entails a variety of actions. The techniques useful for preparation of various types of surfaces differ. These are offered beneath:
* Sandblasting: Wood, Plastic, Glass
* Silicon Carbide Grit: Non-Metallic Materials
* Cast Steel Shot: Steel elements (angles, beams, and so forth.)
Therefore, the purpose of the preparation step is always to clean the top of substrate making the top prepared for powder coating, so the coat adheres nicely towards the surface.
Powder Coating Procedure ??¡§?C Using the Powder
Within this task, the powder is placed on the top of component. The powder employed for the powder coating method includes finely ground particles of pigments and resin. These particles are electrostatically charged and sprayed at first glance. Ahead of spraying the powder, the component is electrically grounded (0 voltage) so that the positively charged particles sprayed on the component surface follow the top before powder coating technique is completed. Various kinds of guns are utilized to spray the powder at first glance. A confident charge is imparted about the particles with the gun after which it they're ejected at first glance being painted. This is often a standard approach to spraying the powder on the aspect. Permanently employed for the powder coating procedure is called as the Fluidized bed strategy. In this strategy, the aspect is heated after which drizzled with powder-filled bed. The powder adheres towards the aspect and melts on the hot surface to form a coat. iron ore crusher machine
Powder Coating Approach
The powder coating procedure does not finish with spraying the powder concerning the portion. Curing is essential, so that the powder sticks to the substrate permanently. Curing may be the step where the aspect to become coated is kept in an oven and the powder is able to melt and also to kind a uniform layer initially. The oven used for curing can be infrared remedy oven or convection remedy oven. The component is kept in an oven set in a temperature essential for the powder to melt and also to react chemically to be able to kind a proper coat. Normally, the temperature necessary for the powder to treat is about 200 degree Celsius and also the duration for which it must be heated, is about Ten minutes.
By using acceptable powder coating equipment for the powder coating method, we obtain a sturdy finishing and also the bond from the paint is stronger when compared with standard painting. The benefit of powder coating is that you don't have of a solvent and also the coat is resistant against chemical substances. Using powder coating technique is rising, because it is also environmentally friendly.

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